020-84858360
020-84858360
Sealed steel wire brush strip is a new type of cleaning tool. This new type of brush is mainly used in industrial production and can be used for machine cleaning. It is mainly used to clean the dust inside the machine, polish the surface, etc. It can be used according to its own The materials are divided into different types. Silicon carbide grinding brush stick, this material is mainly used in steel mills or hardware factories, you can use several sealed steel wires to completely remove the rust spots on the surface, and you can also use it for casting processing, one-time casting Surface deburring is used for polishing casting, and it can also polish steel strips, aluminum strips and copper strips, so that the surface of the product has a mirror effect. Wire brushes are mainly used in stone factories to polish marble, granite, etc., to smooth the rough stone surface. Nylon brush is a relatively widely used industrial brush series. It is mainly used for industrial washing of fruits and vegetables. Fruits and vegetables are packaged after cleaning. Because the toughness of nylon brushes is not very good, people usually need to pay attention to the maintenance of nylon brushes. But don't wash too hard with nylon brushes.
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From the perspective of making industrial brushes, there are several types of brush rollers: 1. Spring brushes. In terms of the manufacturing process, the industrial brushes and brush rollers adopt a new brush roller manufacturing method imported from abroad, which solves the difficulties of strong firmness and high precision. 2. The brush roller can be manufactured on a flat plate. The brushes produced by this method have high precision, but the cost is relatively high; the main thing is to arrange the brush wires first, and then put them into a special mold. The steel plate is punched into pieces of brush wheels, and then the brush wheels are strung together and fixed on the roller shaft to form an industrial brush wheel. 3. Horse nailing machine brush roller, which is also the most traditional production method, is to punch holes on the surface of the brush roller or brush plate, and then use a machine to implant the bristles into the holes that were previously punched; and this method produces Advanced industrial brushes and brush rollers are also widely used. 4. The injection-molded brush is used. The biggest advantage of this production process is that the bristles have a high binding force because its brush filaments are integrated with the brush plate; this production method is to put the brush filaments into a special In the mold, and then injection molding to integrates the brush wire and the brush plate; now the industry that uses this kind of brush more is the sanitation brush of the sanitation industry.
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Industrial brushes, brush rollers, and pipe brushes have a wide range of applications, and the selected manufacturing materials also vary according to different use environments. The categories of industrial brushes are rich and complicated, and a brief analysis is as follows. I. Application scope of the industrial brush roller 1. Cleaning and polishing of various industrial products and materials. 2. Surface treatment of metal hardware materials. 3. Clean and grind the surface of the printed circuit board. In short, industrial brush rollers are widely used in the metallurgical industry, such as strip conveying under high temperatures, rough surface treatment, surface cleaning, oxide scale removal, plate polishing, etc. II. Application scope of abrasive nylon brush roller The abrasive nylon brush roller is made of imported 612 nylon and domestic 1010 nylon, combined with 20-40% of abrasive materials into the wire material for the brush roller, which has high strength, high rigidity, and fatigue resistance, chemical resistance, high melting point, etc., it is a high-strength and wear-resistant brush roller. Abrasive nylon brush rollers are used for galvanized steel shot blasting machines, food machinery, and other industrial equipment. III. Application scope of pipe brush and bottle brush 1. The bottle brush is used to remove dirt inside test tube bottles, plastic bottles, glass bottles, and pharmaceutical bottles. The bristles are made of nylon, pig bristle, and other materials. The brush can be made according to the size of the bottle's diameter. 2. The deep holes of mechanical parts, related holes, and the joints of concentric and large holes will produce burrs during the processing process. Removing burrs can improve the quality of parts, which is an important part of the machining process. It is a necessary, economical, and efficient method to use channel brushes to deal with small hole burrs.
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Industrial brushes are used for polishing, deburring, grinding and other purposes. There are many problems that need to be paid attention to in the use of industrial brushes, and the precautions should be popularized for users. Precautions for the use of industrial brushes: Industrial brushes sometimes have quality problems due to the wear of the shaft, the bending of the brush filaments, the abuse of the operator or improper use, etc. Try not to use damaged or malfunctioning brushes. Because this may lead to aggravated brush damage and human injury, the brush should be replaced as soon as possible, and related operations should be improved to avoid unsafe production. When using industrial brushes, avoid excessive force, otherwise the brush filaments will be bent and deformed, heat will accumulate after friction, the brush will be damaged and dull, and the service life will be greatly reduced. If you think the cutting power of the brush is not enough, it is recommended to use a sharper brush or increase the speed of the brush appropriately, instead of using too much force.
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Industrial brush deburring is a process that removes burrs on the surface of the workpiece by using the brush disc to rotate and instantly rub against the workpiece to generate cutting force. For workpieces with uneven surface within 100mm, the orifice, inner hole, step edge, surroundings and surface of the workpiece can be deburred by using the brush deburring machine. According to the different materials of the workpiece, choose different brush discs to deburr. Cemented carbide is an alloy material made of hard compounds of refractory metals and bonding metals through powder metallurgy. It has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance, especially its high hardness and wear resistance, which basically remain unchanged even at a temperature of 500℃. It still has high hardness at 1000℃. Therefore, the corner passivation processing of cemented carbide requires the use of Sweden BP-MX corner passivation polishing brush deburring machine. And cutting tool polishing, edge passivation, deburring processing. By changing the workbench or clamping method, it can not only process flat disk workpieces, but also passivate, polish and deburr the corners of shaft parts. Flat or slightly concave-convex workpieces are evenly processed by abrasive brushes on a planetary light extraction table. Through the rotary motion of the worktable, the workpiece carrier and the brush, the corners of the workpiece in all directions are uniformly passivated and deburred. In this process, the upper surface of the workpiece is also polished simultaneously. Modular design allows special combinations to suit customer's application; compound interchangeable table for maximum flexibility; dry or wet processing possible; automatic compensation for brush roller wear leads to consistency of results; can produce various edge shapes; fully enclosed working environment; touch-screen simple operation interface.
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Cleaning machine brush rolls are widely used in industrial production. Cleaning machine brush rolls play a pivotal role in hot-dip galvanizing, pickling, color coating and other production lines. The brush roller manufacturing process in the iron and steel industry mainly includes spiral winding type, internal welding assembly type, and spiral occlusal brush piece assembly type. Cleaning machine brush roller is the most commonly used industrial roller brush. It is generally used for fruit and vegetable cleaning in the deep processing of agricultural and sideline products and general cleaning and dust removal in industry. The requirements for brush wires should be good wear resistance, high elasticity and Anti-corrosion and aging, long-term operation is not easy to deform, if the performance of the brush wire is not good, when the object is placed in a certain position for a long time, it will cause grooves on the brush roller, which will destroy the function of the roller brush, and even cause serious damage. The whole brush roller is scrapped. The application of the brush roller of the cleaning machine: the flow operation of cleaning, removing impurities, conveying, selecting and desalting some leaves, fungi and pickled vegetables. It replaces heavy manual labor and realizes the mechanization of agricultural product processing. The cleaning machine brush roller has the characteristics of simple structure, reasonable design and long service life. It can increase the installation quantity of one-piece brush cover on the effective length of the brush roller shaft by about 10%, and then can fill the bristles with high density and improve the cleaning quality. After the brush roller of the overall cleaning machine is assembled, the outer circle of the nylon brush roller is trimmed and polished as a whole to improve the balance of the brush roller and prolong the service life. In the agriculture and food deep processing industry, during the industrial production of fruits and vegetables, nylon brush rollers are used to clean various fruits, carrots and other agricultural crops. . The bristles are made of nylon temperature-resistant and antibacterial brush wire, which has the characteristics of temperature resistance and antibacterial. The metal wire is made of stainless steel, and the roller shaft is processed by stainless steel parts. Mechanical cleaning, peeling and removal of pesticide residues before fruit preservation.
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